Three methods of spinning and cotton

1. According to the specific data of the physical properties of raw cotton

To control the physical properties of the blended cotton and ensure that the various indexes of the raw cotton are stable, firstly, the cotton index (length, fineness, maturity, strength, short-staple rate, etc.) The scope of the differences allowed by each indicator.

The indicators and differences of raw cotton can be strictly determined at the time of formulation. Secondly, it is necessary to take into account the reserve of raw cotton, the inventory can be strict, and the inventory can be loose, so as not to be difficult to implement. When selecting cotton for key varieties of enterprises, it is necessary to carefully consider and minimize the range of differences, that is, to ensure that the average value of various indicators in the mixed cotton is controlled within the range, and to ensure that the indicators of the two batches of cotton before and after the replacement are close, It is not advisable to use a simple average for the indicator, but to average the weight percentage. When the cotton is blended for general products, the range of indicators and differences can be relaxed, and only the average value of the main indicators of the blended cotton can be within the specified difference.

Generally speaking, the difference between the batches of raw cotton is as small as possible. The difference between various kinds of steamed bread in mixed cotton may be slightly larger. Sometimes, although some properties of raw cotton are different, there is no harm to the quality of yarn, but the quality may be Improved. For example, in the cotton blending component with shorter fibers as the main component, appropriately match the longer fibers, or in the cotton blending component with the coarser fibers as the main component, properly mix the finer fibers to improve the strip and improve the yarn. Power has certain benefits. The key is to ensure the consistency of the subsequent raw cotton.

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2. Guide cotton blending according to spinning principle and spinning experience

Taking the yarn strength as an example, the following are the main indicators of the physical properties of raw cotton, such as length, fineness, maturity and short pile rate . When the length of the fiber is long, the contact area between the fibers is large, and the mutual abutment points are large, so the cohesion force is also large, and the strength of the yarn is naturally increased. When the fineness of the fiber is fine, the number of fibers in the yarn-forming section is increased, and the yarn is strong. It also increases; when the fiber matures, the strength is high, and the yarn strength is also large; as for the short velvet, the floating structure of the yarn can be caused by the floating state during the drawing process, causing it to be subjected to tension. Weak ring, and more short velvet, the cohesive force between the fibers is poor, and the sliding off-line will increase when pulled, so it is unfavorable to the yarn, such as: neps, impurities, hairiness, etc. in the yarn, in the same process Directly determined by the nature of the raw cotton.

Raw cotton linters is high, the yarn hairiness large (except reason mechanical friction), the yarn evenness CV large; heteroatom-containing raw cotton large, multiple defects, poor maturation, the yarn neps, impurities Just more. According to the above analysis, after the establishment of the cotton blending scheme, suggestions can be made for some related processes in the production, and the effective control of a certain process can be carried out in a targeted manner, and the production initiative can be mastered in advance, and the quality hazard that may be caused by the raw cotton is in the yarn. Eliminate before, and should be controlled early, eliminated early, play a role in forecasting and forecasting .

3. Comprehensive cotton blending according to stock raw cotton

Generally speaking, the “sorting and queuing” that cotton mills call is the method of matching cotton earlier. Although very original, it is more practical. Many cotton mills are still in use today. Classification is based on the nature of raw cotton and the different requirements of various yarns. The original cotton of a certain number of yarns is classified into one category and divided into several categories. The queuing is to arrange the raw cotton in the same category in different groups, such as regions and nature, in order to replace them. Cotton should be considered both at the present and in the future. It is necessary to consider key varieties and take care of the general varieties. From the actual needs and possibilities, it should be replaced by priority, and the arrangement should be reasonable and appropriate so that the raw cotton components used in each variety do not produce. Significant changes to maintain the stability of production and yarn quality.

In addition, it must be mentioned that some of the flowers produced in each process, such as broken cotton rolls, tampon, roving heads, roller flowers, bellows flowers, etc., as well as some re-use cotton, such as smashed seeds, sputum flowers and fine Falling, etc., in use, we must grasp the scale and use it reasonably. Otherwise, although it saves a little cotton, it destroys the yarn quality, which will not be worth the candle.

In short, the cotton-filling work cannot be adapted to the current situation of increasingly fierce competition in production and market by a single method. In today's information age, the use of computers for cotton blending is an inevitable trend in the development of cotton blending technology, and it can also bring a new level of yarn quality.



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